Different Uses of Foamed Concrete in Construction Projects
Different Uses of Foamed Concrete in Construction Projects
Foamed concrete is a type of concrete that is manufactured by injecting air into the material. It has air bubbles trapped in it during the mixing process. The air creates a lightweight, highly resistant, and durable product.
Foamed concrete is a sort of construction material that can be used in multiple ways and for several construction projects. It includes Parking lots, Driveways, Masonry walls, Concrete floors, etc. Furthermore, it uses gases to create bubbles instead of using water. This allows for better insulation, less movement and resistance, and better performance in extreme temperatures.
Now, we will cover what foamed concrete is, its applications, and the benefits of using such a material in construction projects.
What Is Foamed Concrete?
Foamed concrete is a mixture of cement, water, air, and heat that creates a strong lightweight building material. The process involves mixing the ingredients in a tank or mixer before pumping the resulting concoction into the mold and allowing it to cure for several days or weeks depending on how long you want your final product to last.
While traditional concrete needs to be mixed manually every day for several hours, foamed concrete does not require any labor-intensive mixing. It cures within hours of being poured into the mold.
What are the Different Uses of Foamed Concrete?
Foamed concrete is ideal for use as flooring due to its low cost and ease of installation. It can be poured directly onto existing floors or into pre-cast forms that have been made for this purpose.
The foamed concrete is helpful in the void filling. Such a fluid is easy to pour into the inaccessible parts of the building or flooring. Also, it can be useful during emergencies to ensure necessary support and strength.
Besides, it is easy to apply through the tiny building openings. Thus, making it quite an easy and affordable option to choose from. In addition, you can pump the material into the required place over the desired distance.
Trench reinstatement is required when there are dugs on roads. The conventional ways of trench filling included the use of granular filling. It resulted in road damage and ultimately, the destruction of pipes. However, the same is not with the foamed concrete. There is no damage or settlement involved. The reason is the foamed concrete is fluid and helps fill in the voids in the trench sides.
Also, road foam concrete comes with amazing load-spreading characteristics. It means there is no load transmitted in excess on the pipes. Thus, eliminating any chances of damage due to increased traffic or weight. The insulating qualities additionally make this material perfect to backfill around hot water lines.
Piers and Columns
Foamed concrete piers and columns are often used to support large structures such as bridges and buildings. They are typically installed in place before construction begins on other parts of the project.
Ideal for Bridge Abutment
The lightweight, fluid-foamed concrete is ideal for construction needs like bridge abutments. It does not give rise to any issues like lateral loads that were earlier an issue with the conventional granular materials.
The lateral load is usually eliminated. As a result, the bridge walls need not be too thick and still have the same strength. There will be no more giant foundations. Also, the traditional abutments faced issues of settlements. The reason was the aggregation compaction caused by trafficking. As a result, road subsidence always occurred, increasing the repair work and costs.
Here, using modern and quality foamed concrete saves from any settlement issues and reduces sinking due to adjustment of abutment weight. Isn’t it great!!
Skyscraper construction projects require large amounts of steel reinforcement to make them strong enough to withstand wind loads and other natural forces over a long time without collapse. To do this, many skyscrapers use hydraulic jacking methods instead of traditional foundation methods because they require less labor and materials. However, these methods also require large amounts of space between the base plate or foundation plate and the building itself. It ensures the water can flow freely under pressure through pipes under the ground level into reservoirs below ground level.
Stabilization and Other Groundworks
Foamed concrete is beneficial in many ground project types. It includes stabilizing embankments caused due to landslides, harbor fillings, etc. This concrete eases redevelopment soon after as it easily sinks in compared to traditional approaches.
The foamed concrete is beneficial in strengthening bridges. For instance, when filled inside the bridge, it provides the required support to the masonry. Even it can be used for underfilling the bridge’s all sections.
What Are the Benefits of Using Foamed Concrete
- It has better insulation than normal concrete. Foamed concrete can have up to four times more insulation than normal concrete. This means it will keep your home warmer in the winter and cooler in the summer.
- Foamed concrete resists wind better than normal concrete. The bubbles in foamed concrete make it harder for the wind to pass through them, so they resist wind better than other types of concrete do. This makes it an excellent choice for projects that need protection from strong winds such as stadiums and sports arenas.
- Foamed concrete lasts longer than normal concrete does due to its increased insulation properties which means less cracking, warping, or settling over time when compared with standard concrete structures.
Now, you might be aware of everything about foamed concrete. It is widely used in projects like commercial and residential constructions, school buildings, highways, etc.
Its primary use is for void filling and is seen to be used in multiple construction settings. Also, it is used in trench backfilling and filling embankments. Many construction contractors use it to precast cast-in-situ walls, prefabricate insulated boards, or roof screed insulation. However, it does not matter why the foamed concrete is required. Getting it from a reputable supplier is essential. Only then the expected benefits can be experienced ensuring the building of strong and reliable establishments.
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